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Friday Brain Dump [Random Thoughts]

September 9, 2011 Leave a comment

A recent random assortment of ideas:

It’s easy to get media content from a computer to a television, but it’s difficult to get any kind of external media back into a computer. I have a fairly involved computer setup at home. My workstation is connected to two 20″ monitors and a 46″ LCD. A friend was in town for the weekend, and we were looking for an easy way to make a YouTube video play from his laptop onto my monitor, without actually taking away my control of it. I have two sets of input devices, one at my desk and one near the couch, to control the computer when it’s being used for media. We ended up just switching off who had control of the single mouse cursor between the two input devices. The ideal solution? Either multiple mouser pointers, assigned to the unique input combinations – or a VGA capture interface to make another computer’s input appear in a window. VGA capture devices exist but are absurdly expensive, and there’s no multi-pointer support in the operating system. Most laptops these days have dropped an analog TV output in favor of HDMI or DisplayPort outputs meaning they can’t be connected to an inexpensive TV-capture card.

At about the six month mark, as expected, my phone has started acting up. This has been the case with most every smartphone I’ve owned – a Nokia running S60, an HTC 8525 running Windows Mobile 6.5, a G1, and now my G2 running Android. Reliably at about the six month mark they’ve all started acting up in ways that make me suspect the hardware is failing: lockups and reboots, screen glitches, data disappearing off the memory card randomly and visible dust between the LCD and the glass so deep in the phone the only way I can see it getting in is via osmosis. Hard reset doesn’t fix the problem. Have even high-end smartphones become disposable commodities?

Hallicrafters 8R40 Upgrade: On the back of my bench I have a Hallicrafters 8R40 radio receiver from 1953. It will be a good performing radio when I’m through fixing it up, and I’ll be using it to try and pick up long distance contacts. One thing about far away faint signals is that they can be tough to hear even with the audio turned all the way up, the 8R40 only has a single-ended 6V6 output that maxes out around 4.5W of audio power into a not-that-efficient speaker.  From Parts-Express, I bought a few Dayton Audio DTA-2 Class T amplifier modules, based on a Tripath TA-2024 chip. They’ll pump out about 20W of power. I’m planning to use one of these modules inside the back of the Hallicrafters to allow it to drive an external speaker at 20W in a reversible modification. I expect I’ll split the detector’s output and use the module amplifier for the external speaker only; leaving the build-in speaker powered by the tube.

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Westinghouse LCD Repair

August 28, 2011 5 comments

After seeing the repair I made on the Samsung LCD monitor, a friend gave me a few-years-old Westinghouse LCD/TV that had quit working – it wouldn’t power on anymore. It’s a Westinghouse SK-19H210S, 19″ LCD accepting VGA or HDMI up to 1440×900 resolution (somewhat smaller than true 1080P) and can also tune ATSC and NTSC television signals to receive HDTV over the air.

It’s apparently a very known fact this one has a weak power supply – all over the web. I opened it up and grabbed the power board:

Tucked away all in the back is one capacitor that’s visibly failed, which means it’s likely several are bad or will be soon.

New parts arrived from Mouser.com:

Using my trusty Hakko, I replaced six capacitors. 4 caps in total showed signs of leaking from the bottom as well (discolored board below), 2 seemed okay but I replaced anyway because why not. I’m getting better at using the Hakko and doing this kind of PCB rework in general, the entire process from start to finish only took about 15 minutes this time.

100uF 400V
2200uF 10V
1000uF 10V
1000uF 25V x 2
47uF 50V

Interestingly (or maybe not), these bad caps were the same brand as the bad caps from the Samsung: CapXon. Obviously those have reliability problems, or are just the cheapest they could buy.

Reassembled and powered on. The first power-up would come online but drop off immediately and it was making a hissing noise; it turns out I hadn’t firmly connected the backlight leads. After fixing that, I snapped everything back into place. Consumer electronics these days aren’t made to be opened up, so the case doesn’t quite fit back together the way I’d like it to around the control panel on the side, but it’s not visible unless you look for it fortunately.

Another one fixed! This one was about $12 of parts. Looks like this one goes for around $80 these days, so I’m half-way to getting my money’s worth out of that rework station already.

My next TV repair will be somewhat more ambitious. I got this Samsung HL-P4663W, a 46″ DLP (720p) HDTV for free from Craigslist. It needs a new bulb, and some other rework, and it’ll be worth a few hundred dollars after I get it sorted. I don’t intend to keep this one (as I already have a 46″  Samsung LCD that does full HD resolution) but just to repair and sell most likely.

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